In the moldmaking industry, the need for multiple machining operations requires several tool changes and setups. This results in increased production times and costs, reducing overall efficiency, particularly when machining demanding materials such as the steels commonly used in these applications.
To develop multifunctional cutting tools capable of performing multiple machining operations simultaneously within a single machining cycle. This will be complemented by thorough optimization of operational parameters, tool life, and compliance with technical specifications.
The project aims to create multifunctional cutting tools capable of performing up to four distinct operations in a single machining cycle (drilling, threading, pocketing, and countersinking), particularly effective for hard-to-machine materials typical of the mold industry. Advanced anti-wear coatings will be developed to significantly enhance tool performance (reducing wear by 30-40%), and machining strategies specifically tailored to these multifunctional tools will be adapted, reducing production times associated with tool changing and setup by 10%.