IPN - Instituto Pedro Nunes

IPN     IPN Incubadora

MultiTool4
Multifunctional Cutting Tools

Challenge

In the moldmaking industry, the need for multiple machining operations requires several tool changes and setups. This results in increased production times and costs, reducing overall efficiency, particularly when machining demanding materials such as the steels commonly used in these applications.

Solution

To develop multifunctional cutting tools capable of performing multiple machining operations simultaneously within a single machining cycle. This will be complemented by thorough optimization of operational parameters, tool life, and compliance with technical specifications.

Objectives, Activities and Results expected / achieved

The project aims to create multifunctional cutting tools capable of performing up to four distinct operations in a single machining cycle (drilling, threading, pocketing, and countersinking), particularly effective for hard-to-machine materials typical of the mold industry. Advanced anti-wear coatings will be developed to significantly enhance tool performance (reducing wear by 30-40%), and machining strategies specifically tailored to these multifunctional tools will be adapted, reducing production times associated with tool changing and setup by 10%.

Project Reference

COMPETE2030-FEDER-01173200

Funding


Intervention Region

Portugal

Total Investment

1.359.294,40

IPN Investment

299.160,00

Total Eligible

1.359.294,40

IPN Eligible

299.160,00

EC Funding – Total

1.091.170,39

EC Funding – IPN

254.286,00

Duration

36 Months

Start Date

2024-10-01

End Date

2027-09-30

Approval Date

2024-09-06

Consortium

Inovatools Portugal, Unipessoal, Lda
TJ Aços Lda
Instituto Superior de Engenharia do Porto
Instituto Pedro Nunes
Universidade de Coimbra

Keywords

Multifunctional Cutting Tools;
Simplify Processes;
Reduce Production Times;
Promote Sustainable Practices.